Secure load after moving. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). I bought a 12000 zxr last year but never opened it until yesterday. I handle the research side of things here as well as product selection for gear reviews. There are two black wires and two red wires that come out of the winch. According to the diagram below, attach the black cable from the solenoid to the batterys negative terminal and the blue/yellow cable to the winch. Anything below IP67 is prone to damage from rain and submerge. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Safety Precautions:Take extra caution in every winching situation. They are perfect Badland 2500 winch parts. It features a three-stage planetary system for gear transitions to speed up the process. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. No warranty. Badland ZXR 12000 Winch Wiring Diagram. Have the winch serviced by a qualified repair person using only identical replacement parts. Check out the weather around the world with our featured, global weather cams According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Im looking for a replacement tension plate for my 2500# badlands winch. Harbor Freight replaced it no problem. This can cause damage to the object being pulled, and kink or fray the wire rope. The remote control will auto shut down when not in use after two minutes. 12,000 POUND WINCH. Its a Badlands 3500. It locks the wire in its place. lb. Keep this manual and the receipt in a safe and dry place for future reference. Please familiarize yourself with the operation of your winch before using it. A simple plug and play-action provide ease of winching in and out with a push of a button. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. In case it slips or breaks, it will "whiplash" along this line. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. The red indicator light will flash during the operation. The operator and assistants must carefully plan usage to prevent accidents. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Electrical winches can perform at their maximum potential for a limited amount of time. Here are some of the top eye-catching pros of this product. Cable: 7. hj60 pictures/PDF maintenance manuals storage: HF has parts. 1 BADLAND WINCHES 12,000 lb. Your email address will not be published. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). The wireless remote controller will act as a receiver to operate the wireless remote. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. The wireless remote controller will act as a receiver for the wireless remote. They are very popular and have been a default for 44 vehicles. The gloves make the wiring process safe and prevent electric shocks. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. The winch still runs. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. Diagrams within this manual may not be drawn proportionally. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. The design of the model's housing is weather-resistant and high-impact. Connect red wire to positive battery terminal and black wire to negative battery terminal. Engage clutch before starting. Attach the red cable from the winch to the disconnect switch(circuit breaker), and from the circuit breaker, attach the cable to the batterys positive ends. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. Attach the Circuit Breaker to the Positive Terminal on the battery. However, using it to self-recover your vehicle or someone else's might require some practice and care. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Recovery Kit: 6. Heavy vehicles such as trucks can easily handle this much weight. Do not place finger(s) through hook. It is perfect for the Badland 2500 lb winch. For a better experience, please enable JavaScript in your browser before proceeding. It is affordable yet features extreme power and efficient, advanced design. Addresses practices not related to personal injury. Any uncovered wires may be the cause of a short circuit. Here are the most searched Badland Winch Parts from the customers. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Install the winch using hardware specified on the specification chart. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Do not power the hook all the way into the fairlead or winch. A good advantage you can get with this fairlead is that it looks cool. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. However, the brand does not provide winch accessories as widely as other winch brands do. unplug the Pendant connector and disconnect the Battery Cables before performing any inspection, maintenance, or cleaning procedures. Do not overreach. Do not lean over or come in contact with battery while making connections. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Use supplied power cords/wire rope or cables listed in manual only. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Find the most comprehensive badland winch parts list for your replacements and upgrades. It's just that simple! I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. I would like to get this other one working and install it on my trailer . Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Badland Winch Parts, Replacements & Accessories. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles Read this material before using this product. People with pacemakers should consult their physician(s) before use. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. The mounting plate must be rated to at least the Winch's capacity. Benefits for Using Badland Winches Variety of Winches Thank You It stops the cable from rolling back to prevent accidents and injuries. of tension. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Do not wear loose clothing or jewelry, as they can be caught in moving parts. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Handlebar switch is convenient to control the winch with just a thumb operation. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. What is the Badland ZXR 12000 Lb Winch Best For? Retails for 350 dollars plus tax. But this is a constant danger for all off-road drivers out there. I've searched and cannot find any source for replacement parts . These ropes can withstand high-pressure situations. Only use a 12V automotive (or equivalent) battery, in good condition. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Do not slide wire rope through hands, even with gloves on. Under 12000 lbs, it is understandable why the winch is slower than expected. Always take extra caution when installing any parts. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Is there a replacement part to fix this ?? Do not power the hook all the way into the fairlead to prevent damage. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. The average winch that can bear this much load costs around $300 to $500. To use the wired remote control, attach the Mounting location and hardware must support winch and load. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Disconnect power to winch and allow it to cool completely before service. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Check for voltage at armature port with Switch pressed. Failure to follow all instructions may result in fire, serious injury and/or DEATH. As a result, it's safe. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. I do a review and install some new parts. Your email address will not be published. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Please familiarize yourself with the part operation before using it. Tap solenoid to loosen contacts. Check the Winch's electrical connections. It is essential to know whether your mounting plate can fit your vehicles bumper and correctly place your winch. The original was a Warn 2000, but was completely gutless. I need cable information to replace csble . Is the problem in the relay or in the motor. It halves the load on the winch through pulley action. This begs the question, what winch parts can be used with Badland winches? Email our technical support at: productsupport@harborfreight.com. Do not use the winch even if minor damage appears. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Wear restrictive hair covering to contain long hair. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Some people are too busy knowing it all to ever learn anything. No hardware to mount or connect the electrical components. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Always wearheavy-duty leather gloveswhen handling the winch. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. Although this winch offers excellent power, its speed is a bit disappointing. Winch Central is reader-supported. The same thing happened to my replacement winch. We have other buying guides in the site. An installation manual is also part of the package. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. Attach the black Battery Cable directly to the negative terminal of the battery. For the box, maybe get a tongue tool box that will hold winch, battery, and all wiring. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Insert the Pendant connector into the Socket. Your email address will not be published. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Use as intended only. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. A clicking indicates proper activation. A road alligator jumped up and took out the controller box. We strongly recommend having a separate auxiliary battery to prevent your vehicle's battery from draining out or being compromised. We recommend giving the device some rest in between and letting it cool off. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Do not exceed the angles shown in Figure B for a roller fairlead. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Badland Zxr 12000 Winch Wiring Diagram Also, they protect your hands from scratches and injuries. Recoil the wire rope back into the winch under at least 500 lb. , connect the remote control box to the solenoid box. The wireless remote controller box will act as a receiver for the wireless remote. A circuit breaker can act as a disconnect at the push of a button. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Geartrain: 3-stage planetary Brake: Automatic Mounting Pattern: 10"x4.5" Fairlead: Roller Remote Control: Remote switch, 12' lead Electrical controls: In/Out Recommended Battery: 650 CCA Differences Gear ratio: Warn 216:1 | HF 265:1 Clutch: Warn Rotating ring gear | HF Sliding ring gear Drum diameter/Length: Warn 3.15"x9.0" | HF 2.5"x8.8" I bought a 12000 zxr last year but never opened it until yesterday. This powers the winch only and is rechargeable. Winch, Badland ZXR 12000 lb. 1. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Here are a few that are very helpful. All rights reserved. Refer to Relocating the Control Box on page 8. Limitations apply. Keep at least 5 full turns of wire rope on drum. One possible reason for this could be the exceptional amount of weight the device has to carry. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. Move Clutch Handle to the Released position. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. Please read our review on this wired remote switch. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. Read all instructions. Now that youve installed your winch, the next step is to wire it. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. How to Install a Badland ZXR 12000 Lb. The Winch terminals are color-coded. The build quality and the astonishing series-wound motor enable it to perform with such strength and power. You may wish to keep the engine running while using this winch, to continually recharge the battery. I finally get a chance to give you guys my opinion of this winch after a year of abuse. This makes it ideal for outdoor use, especially in humid and rainy climates. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. This does not influence the price or reviews. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. And a note from the lawyers: Products should always be used in accordance with the owners manual. Due to continuing improvements, actual product may differ slightly from the product described herein. Let us know what you think in the comments section! SAVE THIS MANUAL. This is the safety alert symbol. The first time was on warranty. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Stay out of the direct line that the wire rope is pulling. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Theyre independent, uncut and unsponsored. Universal Badland winch wired remote control supporting all the models. Owner's Manual & Safety Instructions (PDF) Item 63770; 3. First of all, check the winch for any breakage or uncovered wires. Winch Cover: 5. Do not use vehicle to pull on the Wire Rope and "assist" the winch. Apart from trucks, these can also be fixed on trailers and some heavy-duty RVs. Fingers may be caught and get pulled into fairlead or drum. Badland Zxr 12000 Winch Wiring Diagram Database. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 I have a 2000 winch and use it to load my golf cart on the trailer. then wait about a month or so for them to get in, they come all the way from Chinese town. When unpacking, make sure that the product is intact and undamaged. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Non-skid footwear is recommended. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. if abnormal noise or vibration occurs, have the problem corrected before further use. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Prevent entanglement. A moment of inattention while operating winches may result in serious personal injury. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Badland Winch Parts List: 1. It has a very smooth surface to feed your synthetic rope through. Remove all metal jewelry before working near battery. Badland does not have a very wide variety of products as Warn or Smittybilt. Fairlead: 2. Like the previous one, connect the black, red, and yellow cables with the winch. But still, precautions should be taken. Ventilate area well before and while working on battery. The next item on the list is a hawse fairlead. Any help would be appreciated. Nothing there nor Ebay. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. If unreadable or missing, contact Harbor Freight Tools for a replacement. remote control cable directly to the remote socket on the solenoid box. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Just have to look up or call customer service. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.