i have a 95 pete 3406e cat losing power & dies check fuel filters 3/4 full, . This manual is printed by the Caterpillar print shop so you can be sure the . This strategy can advance the fuel injection timing even when the rpm is low, or make the engine run on a portion of the cylinders until the engine is warm. This only happens the first crank up of the day. 21. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. Internet Explorer users may experience issues with certain features of our site. Natural Disaster Assistance & Fraud Protection. The bearings in the kit, both rod and main, are made with a blend of various metals that are perfectly engineered for strength, without being brittle and easily breakable. Inquire the spare part you look for from our partners with a few easy steps and choose the best offer. Our safety experts are on hand to help. 28. 1-5 Months Okay, okay, you have seen this one in our spotlight on the C15 too, but we promise that its worth repeating. The second big step was a focus on developing and manufacturing construction equipment. 5. The product quickly became the hot item for Bens company, the Holt Manufacturing Company. the numbers are on top of the injector I can't remember if they are on the solenoid or the top of the plunger where the rocker arm sits, you do not need a file from a cd or from cat those are only on accert and newer have you monitored all your ecm inputs from your ecm as far as boost, fuel temp, atmospheric press,,etc. Do you have any smoke when it is cutting out or missing? Home / / cat 3406e running rough. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. Bell L2606E specifications, Weight: 24.89t Standard tyres: 26.5R25 Bucket width: 3.27m Bucket capacity: 4.7m Bucket capacity min. This flow takes air and heat away from the housing. 3406 B idles fine step on the throttle and it starts to smoke grey/white and will start popping out the exhaust i mean it smokes real bad can't see anything in the yard and it dosen't matter if it's hot or cold .Had the timing checked and it was dead on so they advanced the crank 1/4 inch and it runs a lot better with only a flutter on the higher Filter base. As you were browsing something about your browser made us think you were a bot. I think you replaced the fuel pressure regulator when had the rough running after overhaul. If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. A forum community dedicated to Diesel engine owners and enthusiasts. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. 4 Years We collect current deals from many sources about Wheel Loaders.Find first rate deals on often visited classified websites showing second hand Wheel Loaders to buy in many countries. Need help finding a Cat dealer near you? I bob-tailed the truck down the road and it has a very noticeable "miss" feel to it. When you hear this thing running it sounds and feels like it has a miss. It was replaced by the C15, which was similar in parts and horsepower. Terms | Improve productivity and lower heavy equipment operating costs with Caterpillar Global Supervisor Training and Jobsite Analysis. Need help with your Caterpillar engine? I have checked the fuel pressure and it is 39-40psi at 1,000rpm. Running Rough / Misfire - Caterpillar Symptoms Hot Shot's Secret 8.84K subscribers Subscribe 33K views 5 years ago A condition of running rough can be one of many factors. I was just about ready to try the remaining 3 injectors but I took the truck out for another drive and the crankshaft decided to let go. Attachments vary among different engine models. In 1925, the two giants merged in an effort to solve both of their financial issues. My intake temp sensor is new by the way. Please review and provide any missing information. 34. Linked In. 20R-7819: Cat Reman Platinum Engine Overhaul Kit (3406E) Cat Reman 3406E (16.25:1 Compression Ratio) Platinum level engine overhaul kit consists of all parts from Gold kit, plus: Cat Reman cylinder heads, Cat Reman fuel injectors, Cat Reman water pump, Cat Reman oil pump and Cat Reman cylinder packs. 2P8315 Bracket Assembly. Lectura specs Eaton Winner EN-6TW EN-TW Series Hose Non-Conductive. Brass screw terminal. We need more information to finish setting up your account. I don't have an older 3406E 40 pin service manual, but I'll bet a $100 that it's the cam timing/speed sensor on the engine. Its brand-spanking new, so you get the longest possible life out of it. Caterpillar 3406E/C15 Fuel Injector, RemanufacturedP016881RAt this point in time, the majority of fuel injectors out there for older engines are remanufactured. 3406E. This is because fuel injection timing is controlled by software rather than mechanical devices. The power of Cat parts - now in the palm of your hand. Please try a current version of an alternate browser (i.e. and Google Privacy Policy at not get any results. It was dead on. Would you like to set this dealer to your account as well? All of this didn't help any. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Privacy | Notice: Every data listed is verified by LECTURA Specs team experts. I would make sure had no air in fuel before replacing hard parts. May 29, 2021 by sam. Google Chrome, Microsoft Edge, Mozilla Firefox) for the full Cat.com experience. Black or white idle or load. 7. Impressum Is the smoke issue new or has it been doing this. Or, if you already know the name of the dealer you're searching for, you can type in the dealer's name for a list of locations. Took it to an expirienced cat mechanic. Passage to check valve. 33. And all of these components are made in an ISO 9001:2008 certified facility, so you know their production is no joke. What will that new or used Cat machine cost you? I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? Loosen the two nuts and remove connector (2) from electronic unit injector. This can lead to an injector cup failure from compression in your fuel system, worn O-rings, and a faulty injector hold-down bolt - taking you off the road and money out of your pocket. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Both companies prospered in the early 1900s because of World War I, but business fell drastically after the war. The timing could not have been more perfect, as there was a construction boom after World War II that caused the company enormous success that is still showing. Originally Posted July 28, 2017; Edited December 5, 2019. Read on to learn the history of the engine, as well as some common failures you might experience. We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. Caterpillar C15/3406E Camshaft, NewP200426This particular camshaft is completely new and has been thoroughly tested. Remove & Install Valve Cover Base Start By: a. remove valve covers 1. CDL Grad, No Experience More technical details, like: bucket capacity max., steering mode, lifting force, dimension lxwxh, cylinder bore x stroke are available in the full technical specs. Doosan at SaMoTer - Italian Premiere of New DEVELON Brand, engcons new 2023 catalogue, with even smarter products to change the world of digging, Trackunit brings site-focused approach in fresh downtime drive. It continually runs this way and is not intermittent. The products below may not be the right product for your specific engine. Ask an Expert Car Questions Truck Repair Cat Man, Cat Engine Expert Satisfied Customers I am ASE Master Truck Certified. They began building truck engines for both on- and off-highway applications, and entered the global market. It may be best to take the vehicle to a professional, depending on how good you are with your vehicles electrical system. I would make sure had no air in fuel before replacing hard parts. I give my express consent authorizing TruckersReport and its, General Technologies Corp. GTC605 Fuel Injection Analyzer. To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. Use H277 or H435 where shock hazards exist. Every month 400 people find a job with the help of TruckersReport. The output of the transfer pump goes into housing (15). No air in the fuel and restriction barely moves the needle on the gauge. cat 3406e running rough If you want to get the same turbo for even less money, we offer aremanufactured versionof it too. EC-6TW. When this thing is running it has almost no blowby coming out the breather hose and the owner says he never has to add oil between oil changes. Priming pump. Required fields are marked *. I just watched the return line spilling fuel into a jug. You're a power user moving through this website with super-human speed. I was able to save the block but needed one kit and of course a crank. White smoke is typically not as much of a problem with electronically governed engines as it is with mechanically governed engines. You've disabled cookies in your web browser. I don't like seeing guys throwing good money at bad. Technical specs. When you hear this thing running it sounds and feels like it has a miss. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. Rod. There is never any smoke either. And on top of that, explore the recently launched LECTURA project Start-Up Stage 2023, introducing ambitious start-up companies from the industry. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, NewP200010Okay, okay, you have seen this one inour spotlight on the C15too, but we promise that its worth repeating. Calculate your monthly payment. Shutoff solenoid. Sign In to personalize your Cat.com experience, If you already have an existing account with another Cat App, you can use the same account to sign in here. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. 3406Es can be found most often in Peterbilt and Freightliner vehicles. Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. 5. Apparently the crank has been cracked this whole time and I just finished it off. https://policies.google.com/privacy, White smoke, which is basically unburned fuel, is often noticed at engine start-up for several reasons. There were no broken or bent oilers, broken crank or other apparent problems. Browse our inventory of new and used Caterpillar 3406E Engine For Sale near you at TruckPaper.com. In order for you to receive the best possible offers, please make sure your answers above are accurate prior to submitting. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. Radio Technology Owners Manuals & Regulatory Compliance Documents, Engines & Power Systems Technologies and Services, https://developers.google.com/maps/terms-20180207#section_9_3. No smoke either. Hi ! This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. Drive sleeve. Winner by Danfoss EC-6TW EC-TW Series Hose Conductive, Winner by Danfoss EN-6TW EN-TW Series Hose Non-Conductive, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506BK-600R, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506RD-600R, Weatherhead by Danfoss H00906-250R Braided hose ID 0.38 Inch OD 0.65 Inch Length 250 Foot, Weatherhead by Danfoss H00906-25R Braided hose ID 0.38 Inch OD 0.65 Inch Length 25 Foot, Boston by Danfoss Clearforce-R Industrial Hose Food and Beverage H28506-300R, Weatherhead by Danfoss H00906-50R Braided hose ID 0.38 Inch OD 0.65 Inch Length 50 Foot, Weatherhead by Danfoss H24306-100R Braided hose ID 0.38 Inch OD 0.5 Inch Length 100 Foot, Danfoss 06E-406 E Series Crimp Hose Fittings SAE 45 Female Swivel, Danfoss E Series Crimp Hose Fittings SAE 45 Female Swivel, H009, H209, H243, H265, H275, H277, H285, H435, H436, General purpose low and medium pressure hydraulics. Bypass valve. The timing is done electronically on the 3406E. Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. The piston rings are also designed with an eye to detail, and the oil control ring especially has exact tangential tension to seal the cylinder and collect oil perfectly. It started one day and steadily got worse. john jameson hon; prophetic word examples; the works of john wesley 14 volumes pdf; texas high school baseball player rankings 2023; what did atreus say to the world serpent; cat 3406e running rough. Now with the three injectorsdid you ever have them tested to see if the remans we're actually bad? Use with engine serial code prefixes of 8YS, 9NS, 5DS, 1LW. This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. He turned as much fuel to it as he could without making it black smoke like crazy. Construction machinery I do know a guy that drove his truck from Arizona to Nebraska with a broken crank who just thought he had an injector going bad. Cover for housing. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. Simply enter your address and select the type of equipment you're looking for. As awesome as this kit is, dont assume its the one for you. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? Flexibility each job requires with the performance and productivity you expect. Cover for housing. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s. Adail Eduardo Gut, 2800 Stio do Mursa Coordenadas Geogrficas: -23.240750,-46.828250. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). Part of the problem is that Caterpillar used flimsy gaskets. Cookie opt-out When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). We personalize the website content and tailored ads based on your given interest in specific topics. Our ASE Certified Technicians are here to help you get the best parts for your engine! shovel and teeth. : 4.7m Transport length: 9.01m. For example, the 3208 marine engine rated 435 bhp (326 bkW) has a camshaft that closes the inlet valves earlier. Well, we're taking you through this engine in detail, so wonder no more! This strength and reliability is especially important in pistons, as they are the heart of the engine and have intense demands put on them. While without having the truck to properly diagnose I can say that you should watch just throwing parts at it. Find insightful analyses in cooperation with experts from both industries. It meets all of the exact specifications for Caterpillars original turbocharger (and by that we mean the manufacturer that made that turbocharger for Caterpillar), but it only costs a fraction of the price. About a century and a half ago, steam tractors were used as the primary tool in agricultural development. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. 6-11 Months Your email address will not be published. Twitter Transfer pump drain. It seemed to help but did not solve the problem. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. I checked for air in fuel between the primary filter and pump. This was after replacing the check valve in the fuel manifold. C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. Harrisburg, Pennsylvania 17112. Caterpillar 3406E Inframe Rebuild KitP016482This is one of our best-selling rebuild kits for the 3406E, and for good reason. cat 3406e running roughneon vs led power consumption. I have pulled the cylinder head and checked for any problems there but the cylinders look fine (no cracks, scores, or excessive wear), and there was nothing wrong with the head gasket. It was previously idling at 53 psi. Cat Reman long blocks . Flexibility each job requires with the performance and productivity you expect. Will setting the trim codes to all one code make it run smoothly or should I set them per injector label? In 2008, upcoming environmental standards caused them to exit the on-highway diesel engine market, which had only ever lead to a small portion of their sales anyway. This can be treated like any other stiction issue. 20. Apparently cat had a problem with intake manifold temp sensors and running rough in the early years but this one does not fall into that category. I am not able to calibrate the timing as I dont have the probe required to do it. A fuel sample was taken but I havent gotten the results back yet. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. In the 3406Es with a 5EK engine serial number, there was a pretty bad and widespread crankshaft breakage problem. A fault code 34 can be either a secondary or primary engine speed sensor in a 70 pin engine. cat 3406e running roughilovekickboxing closed suddenly. Position for using timing pin. 1 Year By clicking the button Understand & proceed you additionally consent to the use of cookies that allow for personalized retargeting ads on third party websites based on your interests in accordance with our privacy policy. Check valve. Internet Explorer users may experience issues with certain features of our site. After a few years, this rubber will harden, which can cause oil leaks as well. A good camshaft like this can enhance your engines power, spool up times, and overall performance, making it one of the most important parts in your engine. New head, injectors, cam, and injector wiring. I had also ran a clear line directly off of the pump into a jug of fuel along with the return line and let it run a while to eliminate possibility of bad fuel, air in fuel and fuel restriction problem. : 4.7m - Transport length: 9.01m. These include jacket water or block heaters, and inlet air heaters. 30. Come join the discussion about performance, builds, ecodiesel, towing capacity, modifications, classifieds, troubleshooting, maintenance, and more! And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. I have replaced the fuel filters and drained and replaced the fuel in the tanks at the owners request. 5+ Years, Please select ALL of your current, valid drivers licenses. Have a 3406e truck engine that intermittently runs rough, if you lay into the throttle you can get over the stumble. I thought your fuel pressure seemed a bit low but not enough for the problem that you are having. It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. SLEEVE METERING FUEL PUMP Cover for high idle stop and low idle stop. A like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine. The 3406E didnt last until the new millennium, though; its last year of production was 1999. The camshaft and rocker levers are good. Want more info on your ESN? All Cat electronic engines feature a Cold Start Strategy that is activated when the coolant temperature falls below a certain point. You should still always be careful when ordering parts, however, and make sure that you get parts with the correct part number. Priced less than new, expand your options without expanding your budget. Eaton Industrial Hose H27506BK-600R ID 0.38 OD 0.625 600Foot. Using different pistons to increase the compression ratio or altering the opening and closing of valves can reduce white smoke, too. Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, Main and Connecting Rod Bearings and Guideline For Reusable Parts and Salvage Operations, SEBF8041, Specifications for Crankshaft in Caterpillar Engines. Cat 3406E Reman Long Block (Complete) (Tier 2) Description: Cat Reman long blocks are an assembled block, crankshaft, cylinder packs, cylinder head, camshaft, valve mechanism, front geartrain, front housing, water pump, accessory drive, and lifting eyes, together with a shipped-loose fuel transfer pump, and oil cooler. Was the head checked during the overhaul? Basic model with ROPS cabin, std. I pulled the pan and inspected it from the bottom side and found everything looking like it should. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . However, like all engines, they still had their issues. Canada. CONSTANT BLEED VALVE Your Caterpillar account is the single account you use to log in to select services and applications we offer. Pins and rollers are rocker arm components that wear over time. The engine itself has 1,090,000 miles but has had at least one inframe done on it. Was the cam checked/replaced during the overhaul? Wheel Loaders Bell Looking for replacement parts for your CAT diesel engine? Wheel Loaders This makes start-up more efficient, reducing smoke. Cold ambient air temperatures and cold engine coolant temperatures also contribute to inefficient combustion. Fuel which goes through the bypass valve mixes with the fuel flow from the tank in passage (34). Want more info on your ESN? Please select the number of verifiable months youve been driving professionally using your Class A CDL within the last 3 years. Constant bleed valve (1) lets approximately 9 gal./hr. Hi ! I tried a test ECM but still no change. In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. At SaMoTer 2023, Doosan Infracore will show its new DEVELON brand for the first time in Italy, confirming it as the companys new global brand identity. Another major factor is retarded timing, which means the fuel is injected after the optimum time for complete combustion. For example, the 3406E marine engine uses only three of the six cylinders during cold mode operation. 27. Sorry this is so long but I'm having a problem with a 3406E 5EK engine. 29. For the dial indicator on the cam, is it just a matter of pulling 3/4 Jake off and rockers, setting up the dial (I have a magnetic one), and having someone bar the engine? The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. Theres no denying that Caterpillar did a pretty darn good job with production of the parts for the 3406E (the parts they made, at least). Contact our team with any change suggestion. The Cat Rental Store is here with equipment rentals and services for any application. While they add time to a replacement, they can save you hundreds of dollars. Fuel injection pumps (5) send some fuel to the cylinders during injection. Just like the rebuild kit above, this guy is made in an ISO certified facility, so the quality is guaranteed. 31. 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